Inquiry
Form loading...
What are the methods for optimizing the battery system of electric scooters?

News

News Categories
    Featured News

    What are the methods for optimizing the battery system of electric scooters?

    2025-05-07

    What are the methods for optimizing the battery system of electric scooters?

    1. Introduction
    With the increasing awareness of environmental protection and the diversification of urban travel modes, electric scooters have gradually become one of the first choices for people to travel short distances. The performance and use experience of electric scooters depend to a large extent on their battery systems, so the optimization of the battery system is crucial. A good battery system can not only improve the range and power performance of electric scooters, but also extend their service life, reduce the cost of use, and enhance market competitiveness.

    2. Optimization of the battery management system (BMS)
    The battery management system is the core part of the battery system of electric scooters. Its main functions include voltage regulation, current control, temperature monitoring, battery balancing, charge state estimation, and health status monitoring. By optimizing the BMS, the performance and reliability of the battery system can be effectively improved.
    Accurate battery status monitoring and estimation: Using high-precision sensors and advanced algorithms, accurately monitor the voltage, current, temperature and other parameters of each battery cell, and estimate the battery state of charge (SOC) and health state (SOH) in real time. This helps to detect abnormal conditions of the battery in a timely manner and provide an accurate basis for subsequent control strategies.
    Optimized charge and discharge control strategy: According to the characteristics and operating conditions of the battery, a reasonable charge and discharge control strategy is formulated. For example, during the charging process, a multi-stage charging mode is adopted, such as constant current charging, constant voltage charging and floating charging, to ensure that the battery can be fully charged and not overcharged; during the discharge process, the discharge current is limited to avoid deep discharge from damaging the battery.
    Effective battery balancing management: Due to the differences between the individual battery cells in the battery pack, imbalance is prone to occur during the charging and discharging process, affecting the overall performance and life of the battery pack. Through the BMS, passive balancing or active balancing methods are used to timely adjust the voltage and power differences between the battery cells, so that the battery pack is always kept in a balanced state and the performance of each battery cell is fully utilized.

    electric scooter 48v.jpg

    3. Upgrading and selection of battery technology
    Using high-performance battery materials: At present, lithium-ion batteries are the mainstream battery choice for electric scooters, which have the advantages of high energy density, low self-discharge rate and long cycle life. With the continuous development of battery technology, some new battery materials such as lithium iron phosphate and ternary lithium are gradually applied to the field of electric scooters. These materials have their own advantages in terms of energy density, safety and cycle life, and can be selected according to the specific needs of electric scooters.
    Explore solid-state battery technology: solid-state batteries are batteries that use solid electrolytes instead of traditional liquid electrolytes, with advantages such as higher energy density, better safety and faster charging speed. Although solid-state batteries are still in the research and development and industrialization stage, they are expected to bring revolutionary performance improvements to electric scooters. In the future, with the continuous maturity of solid-state battery technology and the reduction of costs, it is expected to be widely used in the field of electric scooters.

    4. Heat dissipation and thermal management of batteries
    Batteries generate a lot of heat during charging and discharging. If the heat cannot be dissipated in time, the battery temperature will rise, affecting the performance and life of the battery, and even causing safety hazards. Therefore, effective heat dissipation and thermal management are important aspects of battery system optimization.
    Design a reasonable heat dissipation structure: According to the structure of the electric scooter and the layout of the battery pack, design special heat dissipation channels and heat dissipation devices, such as air cooling, water cooling or heat pipe heat dissipation. Ensure that the heat generated by the battery during operation can be quickly dissipated to the surrounding environment and keep the battery temperature within an appropriate range.
    Use heat dissipation materials and heat insulation measures: Use materials with good thermal conductivity, such as metal foil, thermal conductive silicone grease, etc. inside and outside the battery pack to enhance the heat dissipation capacity of the battery pack; at the same time, set a heat insulation layer around the battery pack to prevent the influence of external high temperature on the battery and reduce the heat loss of the battery during charging and discharging.

    5. Optimize the layout and structure of the battery
    Reasonable battery layout and structural design can improve the space utilization of the battery pack and enhance the overall performance and stability of the battery pack.
    Compact battery layout design: Under the premise of ensuring ventilation and heat dissipation of the battery pack, use a compact battery layout as much as possible to reduce the volume and weight of the battery pack and improve the energy density and portability of the electric scooter. For example, a modular battery design is used to combine multiple battery cells into a module, and then multiple modules are compactly arranged together to form a battery pack.
    Strengthen the fixation and protection of the battery pack: Ensure that the battery pack is firmly installed on the electric scooter to avoid problems such as loosening and short circuit of the battery due to vibration and impact during driving. At the same time, the battery pack is protected, such as adding waterproof, dustproof, anti-collision and other protective measures to improve the reliability and service life of the battery pack.

    6. Optimization of charging strategy
    Intelligent charging mode: Develop an intelligent charging system to automatically adjust the charging current and voltage according to the battery status and usage habits to achieve the best charging effect. For example, the intelligent charging mode combining trickle charging, fast charging and floating charging is adopted to extend the battery life while ensuring charging efficiency.
    Balanced charging technology: During the charging process, the voltage and current of each battery cell in the battery pack are monitored separately, and balanced charging is performed according to the monitoring results to ensure that each battery cell can be fully charged and not overcharged, thereby improving the overall performance and consistency of the battery pack.

    7. Battery maintenance and care
    Regularly check battery performance: Use professional testing equipment to regularly test the battery's voltage, internal resistance, capacity and other parameters, promptly detect battery aging, damage and other problems, and repair or replace them.
    Keep the battery clean and dry: Regularly clean the dust, dirt and moisture on the surface of the battery to prevent the battery from malfunctioning due to poor contact or short circuit.
    Avoid over-discharging and overcharging of batteries: During use, pay attention to the battery power display to avoid over-discharging of the battery; when charging, choose a suitable charger and charge according to the correct charging method to prevent overcharging.

    electric scooter.jpg

    8. Case Analysis
    Take the battery system optimization of a certain brand of electric scooters as an example. The brand has successfully improved the range and power performance of electric scooters by adopting advanced BMS, optimizing the heat dissipation structure of the battery, and selecting high-performance lithium-ion batteries. At the same time, it has extended the service life of the battery. Specifically, the optimized battery system has increased the range of electric scooters by 30%, shortened the charging time by 20%, and extended the cycle life of the battery to 1.5 times the original, significantly improving the market competitiveness and user satisfaction of the product.

    9. Conclusion
    The optimization of the battery system of electric scooters is a system engineering involving multiple aspects. Through the comprehensive optimization of battery management system, battery technology, heat dissipation and thermal management, layout and structure, charging strategy, and maintenance, the performance, reliability and service life of electric scooters can be significantly improved, meeting consumers' demand for high-quality and high-performance electric scooters, and promoting the sustainable development of the electric scooter industry.